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Engine Cutaway

An interactive cutaway of the 197 cc air-cooled Lifan 200 (163FML) single — the same unit that fills the Lifan class in NZ grass-kart racing. Watch the piston, connecting rod, crankshaft, push-rods and valves move through the four strokes, or grab the crank and turn it yourself.

Section A-A · valve gear rotated into the cutting plane

Valve lift

One lobe, so these are the same curve shifted by 207.5°.

Inlet Exhaust
02460180360540720mm

Crank angle, degrees. The line marks where the engine is now.

Cylinder pressure

Last completed cycle, with the valve events marked.

01345IVOIVCEVOEVC0180360540720bar

Peak 5 bar. Crank angle, degrees.

Pressure against volume

The area inside the big loop is the work. Log scale, so the pumping loop shows.

0.210100200bar

Cylinder volume, cc.

Torque and power

Two plots, one rpm axis — a shared axis would invent a crossing point that is not in the data.

sweeping…

Sweeping the dyno, 0%

Show the numbers as a table
Valve lift and cylinder pressure every 45 crank degrees
Crank°Inlet lift, mmExhaust lift, mmCylinder, bar
00.590.69—
453.550.00—
906.310.00—
1355.750.00—
1802.320.00—
2250.120.00—
2700.000.00—
3150.000.00—
3600.000.00—
4050.000.00—
4500.000.00—
4950.000.07—
5400.002.14—
5850.005.62—
6300.006.37—
6750.003.78—
7200.590.69—

Running

0rpm Stopped
Brake torque0.0 N·m
Power 0.00 kW · 0.0 hp
Cylinder1.0 bar
Peak, last cycle1.0 bar
Peak temp, last cycle20 °C
Manifold pressure1.00 bar
Volumetric efficiency0 %
Residuals0.0 %
Exhaust gas20 °C

Cycle

Induction 0°
Induction
Compression
Power
Exhaust
Inlet lift0.59 mm
Exhaust lift0.69 mm

Controls

Throttle3 %
Brake load0.0 N·m
Slow motion1/30
Ignition trim0°
Cam timing0°
Crank angle (drag to turn)0°

Space start/stop · ←→ step the crank when stopped

Close the throttle and manifold pressure collapses, residuals climb and the burn goes ragged — the engine idles on the bleed past the slide, exactly as it does on the kart. Wind the brake load up to hold it at low revs and the crank visibly drags through compression and snaps forward on the power stroke.

Specification

Configuration1-cyl OHV, 2-valve
Capacity197 cc
Bore × stroke63.5 × 62.2 mm
Compression9.0 : 1
Valves 28 / 25 mm
Max lift6.5 mm
Cylinder cant15° forward
Cam driveGear, 2:1
Badge output 12.5 kW · 16.8 hp @ 8500
This model9.6 kW · 12.9 hp @ 8000
Why this model says less than the badge

15 N·m from 197 cc works out at 9.6 bar BMEP, which a 9:1 air-cooled pushrod single on a 26 mm carburettor does not make. Lifan's own net figures point the same way as this model does.

One cam lobe works both valves through two followers, so inlet and exhaust necessarily share the same lift and duration and differ only in phase. The drawn lobe is the same function that lifts the valves.

The torque peak sits near 4500 rpm where the real engine peaks around 6500. There is no wave solver here, so no exhaust scavenging and no intake resonance — the size of the curve is sound, its peak sits low, and that is recorded rather than tuned away.